Permeability of Common Building Material to Water Vapor

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WHAT IS A PERM RATING?

If a material has a perm rating of 1.0, 1 grain of water vapor will pass through 1 square foot of the material, provided that the vapor pressure difference between the cold side and the warm side of the material is equal to 1 inch of mercury (1 inch Hg).

As temperature and RH go up, vapor pressure gets higher. The greater the vapor pressure differential across or through a material, the greater the tendency for water vapor to migrate from the high pressure side to the low pressure side.

EFFECT OF MATERIAL THICKNESS

The perm ratings given are for stated thicknesses of materials. Generally, doubling material thickness halves water vapor transmission: if 1 inch of a material has a perm rating of 2.0, then for 2 inches, the perm rating would be 1.0. With paints, however, adding a second coat more than halves the water vapor transmission.

ALASKAN VAPOR BARRIERS

Because of Alaska’s wintertime vapor pressure differentials and the lengths of the cold spells, the ideal vapor barrier has a perm rating approaching 0.0. The most widely used vapor barrier is 6-mil polyethylene, which has a perm rating of 0.06. Given the combination of high RH indoors and very cold weather outside, measurable amounts of water vapor will pass through 6-mil polyethylene. For high-moisture buildings, such as those housing swimming pools or Jacuzzis, 10-mil polyethylene is often specified. In practice, however, it is not usually the perm rating of the water vapor barrier which determines how much water will pass into the insulation, but the quality of the vapor barrier installation. A carefully installed, well-sealed 4-mil polyethylene vapor barrier is much preferred to a 6-mil vapor barrier with unsealed seams, gaps, tears at electrical boxes and unsealed attic scuttle openings.

QUALITY OF DATA

Perm ratings are established by testing. Several different test methods are used, and different tests on the same materials yield different results. Published perm ratings are a design guide. When the vapor barrier performance of a material is critical to an installation, it is best to rely on manufacturer’s specifications, or conduct an independent test.

A SAMPLE CALCULATION

For demonstration purposes, we shall now assume a set of conditions and make a calculation concerning the amount of water vapor that will migrate through a vapor barrier. The relevant formula is:

WVT = A x T x delta P x perms

WVT stands for water vapor transmission. Unit of measurement: grains. One pound equals 7,000 grains.

A means area. Unit of measurement: square feet (ft2). We will assume that this is a two-story house, 24 feet wide by 40 feet long by 17 feet high. The area of the vapor barrier, then, is about 3,900 ft2, allowing 10 percent of floor area for doors and windows.

T means time. Unit of measurement: hours. We will perform this calculation for the month of January, which has 744 hours.

Delta P means difference in vapor pressure between inside and outside. Unit of measurement: inches of mercury (inches Hg). In order to derive this number, we must assume a temperature and a relative humidity (RH) for both inside and out. Let the inside temperature be 70°, and the outside -10°, which is about average for January in Fairbanks. Let the inside RH be 40 percent and the outside be 70 percent. The table of vapor pressures gives figures for saturated air (100 percent RH); to get the vapor pressure at an RH less than 100 percent, you multiply by the percent RH. In this case, (.7392 x 40%) - (.022 x 70%) = .2803 inches Hg.

Perms means perm rating. Unit of measurement: grains of water vapor per hour per square foot per inch of mercury vapor pressure differential (gr/ft2/hr/inches Hg). We will assume that the average perm rating of the installation (including unpatched tears, nail holes, etc.) is 0.1 perms.

With these assumptions, then:

WVT = A x T x Delta P x Perms

3900 x 744 x .2803 x 0.1 = 81332

grains of water. This is 11.6 pounds, or about 1.4 gallons.

 
°F in Hg °F in Hg °F in Hg °F in Hg
-65 .0007 15 .0806 43 .2782 71 .7648
-60 .0010 16 .0847 44 .2891 72 .7912
-55 .0014 17 .0889 45 .3004 73 .8183
-50 .0020 18 .0933 46 .3120 74 .8462
-45 .0028 19 .0979 47 .3240 75 .8750
-40 .0039 20 .1028 48 .3364 76 .9046
-35 .0052 21 .1078 49 .3493 77 .9352
-30 .0070 22 .1131 50 .3626 78 .9666
-25 .0094 23 .1186 51 .3764 79 .9989
-20 .0126 24 .1243 52 .3906 80 1.032
-15 .0167 25 .1303 53 .4052 81 1.066
-10 .0220 26 .1366 54 .4203 82 1.102
-5 .0289 27 .1432 55 .4359 83 1.138
0 .0377 28 .1500 56 .4520 84 1.175
1 .0397 29 .1571 57 .4686 85 1.213
2 .0419 30 .1645 58 .4858 86 1.253
3 .0441 31 .1723 59 .5035 87 1.293
4 .0464 32 .1803 60 .5218 88 1.335
5 .0488 33 .1878 61 .5407 89 1.378
6 .0514 34 .1955 62 .5601 90 1.422
7 .0542 35 .2035 63 .5802 91 1.467
8 .0570 36 .2118 64 .6009 92 1.513
9 .0599 37 .2203 65 .6222 93 1.561
10 .0629 38 .2292 66 .6442 94 1.610
11 .0661 39 .2383 67 .6669 95 1.660
12 .0695 40 .2478 68 .6903 96 1.712
13 .0730 41 .2576 69 .7144 97 1.765
14 .0767 42 .2677 70 .7392 98 1.819
PROPERTIES OF WEATHER BARRIERS AND BUILDING PAPERS
Product Name Tyvek homewrap, Dupont Company Airtight- Wrap Presec, Inc. Typar BBA Fiberweb building felt R-Wrap Ludlow Coated Products Barricade Building Wrap-Simplex Conventional 15-lb asphalt- impregnated
Product Type Single bonded Polyethylene (1) Micro-perforated cross-laminated high-density polyethylene film Non-woven polyethylene (2,3,4) Spun-Bonded polyethylene with microporous coating Spun-Bonded polyester (5) (6)
Permeance (perms) ASTM E-96 Method A [48] {15.2} 11.7 59 25.4 [5.6]
Thickness (mils) 6.1 3 12.9 9 6 37.4
Weight (lb/1,000 ft2) 8.81 12.7 21 17.3 1 36.1 150
Available dimensions (ft)

9x195

3x160

9x195

4.5x195

3x100

10x100

9x100

9x150

10x200

9x50 & 9x100

9x111 & 9x150

9x195 & 4.5x200

3x195 4.5x195

4.5x100 4.5x150

1.5x150

3 rolls (3x100)

Tensile strength, (lb) ASTM D-1882 Length

Width

 

43.2

64

 

57.2

60.4

 

80

87

 

32

32

N.A N.A.
Tear resistance (lbs) ASTM D-827 Length Width [6] [6] [36.0] [36.0] [36.0] [36.0] [36.0] [36.0] [5.2] [14.6] [24.8] [20.7]
Air porosity (seconds) Gurley porosity TAPPI-T460 [300sec/100cc] [8.7] 2500sec/100cc [8.7] 10.5 [14.3]
Water resistance (cm) AATCC Method 127 [210] 11 865 >186 [35.8] [41.8]

Notes:

  1. Extrapolated from "Wrap Wars," Alex Wilson, New England Builder, August 1987.
  2. Values in brackets, [ ], obtained from DuPont literature on Tyvek.
  3. Values in brackets, { }, low because film installed backwards (worst-case situation).
  4. All other values obtained from company literature or personal communication with company.
  5. Perm: Vapor transmission rate of 1 grain of water vapor/ft2/hr/in. of mercury pressure difference.
  6. The data are provided to permit comparison of material and selection of air-vapor barrier or weather barrier materials.
  7. Exact values should be obtained from the manufacturer of material.
  8. A continuous air-vapor barrier is usually placed on the warm side of the shell before the gypsum board (drywall) is placed.
  9. The air-vapor barrier should have a permeance of less than 1 perm.
  10. The weather barrier should have a high permeance, a low water resistance, a high air porosity, high tensile strength, and high tear resistance.
  11. The compilation is from a number of sources; values from dry-cup and wet-cup methods were usually obtained from investigations using ASTM E96 and C355. Other values were obtained using techniques such as two-temperature, special cell, and air velocity.

Source: Axel R. Carlson, Professor Emeritus, University of Alaska Fairbanks, Fairbanks, Alaska, 9/3/87

TABLE 3. WATER VAPOR PERMEANCE OF CONSTRUCTION MATERIALS
Material Thickness (in) Permeance (perm) Permeability (perm/in)
MATERIALS USED IN CONSTRUCTION      
Concrete, 1:2:4 mix 4 1.25 3.2
Brick masonry 4 0.8  
Concrete block, cored limestone aggregate 8 2.4  
Tile masonry, glazed 4 0.12  

Asbestos cement board

with oil base finish

0.12

0.12

4-8

0.3-0.5

 
Plaster on metal lath 0.75 15  
Plaster on wood lath 0.75 11  
Plaster on plain gypsum lath, with studs 0.75 20  
Gypsum wall board, plain 0.375 50  
Gypsum sheathing, asphalt impregnated 0.5   20
Structural insulating board, sheathing quality 0.5   20-50
Structural insulating board, interior uncoated 0.5 50-90  
Hardboard, standard 0.125 11  
Hardboard, tempered 0.125 5  
Roofing, built up, hot mopped   0  
Wood, sugar pine     0.4-5.4
Plywood, Douglas Fir, exterior glue 0.25 0.7  
Plywood, Douglas Fir, interior glue 0.25 1.9  
Acrylic, glass fiber reinforced sheet 0.056 0.12  
Polyester, glass fiber reinforced sheet 0.048 0.05  
THERMAL INSULATIONS      
Air still     120
Cellular glass     0
Mineral wool, unprotected     0
      116
Expanded polyurethane, R-ll, board stock     0.4-1.6
Expanded polystyrene, extruded     1.2
Expanded polystyrene, bead     2.0-5.8
Phenolic foam, covering removed     26
Unicellular synthetic flexible rubber foam     0.02-0.15
PLASTIC AND METAL FOILS AND FILMS      
Aluminum foil 0.001 0  
Aluminum foil 0.00035 0.05  
Polyethylene 0.002 0.16  
Polyethylene 0.004 0.08  
Polyethylene 0.006 0.06  
Polyethylene 0.008 0.04  
Polyethylene 0.010 0.03  
Polyvinyl chloride, unplasticized 0.002 0.68  
Polyvinyl chloride, plasticized 0.004 0.8-1.4  
Polyester 0.001 0.73  
Polyester 0.0032 0.23  
Polyester 0.0076 0.08  
Cellulose acetate 0.01 4.6  
Cellulose acetate 0.0125 0.32  
WATER VAPOR PERMEANCE OF CONSTRUCTION MATERIALS (continued)
Material Material Permeance, (perms) Dry-cup Permeance, (perms) Wet-cup Other
BUILDING PAPERS, FELTS, ROOFING PAPERS Weight (lb/100 ft2)    
Duplex sheet, asphalt laminated, aluminum foil, one side 8.6 0.002 0.176
Saturated and coated roll roofing 65 0.05 0.24
Kraft paper and asphalt laminated, reinforced 30-120-30 6.8 0.3 1.8
Blanket thermal insulation back up paper, asphalt coated 6.2 0.4 0.06-4.2
Asphalt-saturated but not coated sheathing paper 4.4 3.3 20.2
Asphalt-saturated and coated vapor barrier paper 8.6 0.2-0.3 0.6
15-lb asphalt felt 14 1 5.6
15-lb tar felt 14 4 18.2
Single-kraft, double 3.2 31 42
LIQUID-APPLIED COATING MATERIALS Thickness (in.)    
Commercial latex paints, dry film thickness      
Vapor retardant paint 0.0031   0.45
Primer sealer 0.0012   6.28
Vinyl acetate/acrylic primer 0.002   7.42
Vinyl-acrylic primer 0.0016   8.62
Semi-gloss vinyl-acrylic enamel 0.0024   6.61
Exterior acrylic house and trim 0.0017   5.47
Paint, 2-coats      
Asphalt paint on plywood     0.4
Aluminum varnish on wood   0.3-0.5  
Enamels on smooth plaster     0.5-1.5
Primers and sealers on interior insulation board     0.9-2.1
Various primers plus 1-coat flat oil paint on plaster     1.6-3.0
Flat paint on interior insulation board     4
Water emulsion on interior insulation board     30.0-85.0
Exterior paint 3-coats, on wood siding (oz/ft2)    
White lead and oil   0.3-1.0  
White lead-zinc oxide   0.9  
Styrene-butadiene latex coating 2 11  
Polyvinyl acetate latex coating 4 5.5  
Chloro-sulfonated polyethylene mastic 3.5 1.7  
Chloro-sulfonated polyethylene mastic 7 0.06  
Asphalt cut-back mastic, 1/16 in., dry   0.14  
Asphalt cut-back mastic, 3/16 in., dry   0  
Hot melt asphalt 2 0.5  
Hot melt asphalt 3.5 0.1  

Notes:

  1. Extrapolated from "Moisture in Building Construction," ASHRAE, 1985.
  2. Tables give water transmission rates of representative materials.
  3. Perm: Vapor transmission rate of 1 grain of water vapor/ft2/hr/in. of mercury pressure difference.
  4. Exact values should be obtained from the manufacturer of material.
  5. The air-vapor barrier should have a permeance of less than 1 perm.
  6. The air barrier should have high permeance, low water resistance, high air porosity, high tensile strength, and high tear resistance.
  7. The compilation is from a number of sources; values from dry-cup and wet-cup methods were usually obtained from investigations using ASTM E96 and C355. Other values were obtained using techniques such as two-temperature, special cell, and air velocity.

Source: Axel R. Carlson, Professor Emeritus, University of Alaska Fairbanks, Fairbanks, Alaska, 9/3/87

Table 4. PERMEANCE OF INTERIOR WALL COVERINGS
Treatment Outside Temperature, °F Relative Humidity, % Water Passing, ml/h Permeance perm Variance
Control -8.0 60 1.32 7.02 0.783
Control -10.5 41 1.04 7.68 0.456
Cotton cloth 12.3 61 0.66 3.61 0.347
Sealer, 1-coat -16.2 62 0.91 4.29 0.498
Sealer, 1-coat 5.8 63 0.78 4.03 0.145
Sealer, 2-coat -17.3 61 0.54 2.78 0.082
Wall paper, conventional -17.8 38 0.82 7.03 0.366
Vinyl paper -24.0 66 0.15 0.73 0.189
           
Mean -9.46 56 0.78 4.65 0.358

Notes:

  1. Extrapolated from, "Interior Wall Coverings For Moisture Control," James A. Lindley and Helen A. Lunde, Agricultural Engineering and Home Economics Departments, North Dakota State University, Fargo, North Dakota, 1987.

Source: Axel R. Carlson, Professor Emeritus, Cooperative Extension Service, University of Alaska Fairbanks, Fairbanks, Alaska, 9/21/87.

To simplify information, trade names of products have been used. No endorsement of named products by the University of Alaska Fairbanks Cooperative Extension Service is intended, nor is criticism implied of similar products that are not mentioned.

Art Nash, Extension Energy Specialist. Originally prepared by Richard Seifert, former Extension Energy and Housing Specialist.

Reviewed March 2021